Wire edm operation manual

Detailed operation manual and installation of cnc wire cutting machine, direction of edm machine harsle machine. All cibseries machines burn with virtually no recast. If your in chicago, maybe not, if your in grand rapids you might be the only shop, but how much call for wire edm is there in grand rapids. Wire edm maybe the most expensive machine tool to own and operate, but because of the limited number of wire edm shops you might have a business advantage in you area. We supply a wide range of top quality edm machine brands, electric discharge machine tools equipment providing full service solutions for all your edm application needs across all industries e. Replacement parts for agie edm complete line of edm supplies, consumables and wear spare parts for wire edm still looking for a agie agiecut classic 2.

The solution to this problem is efficient pocketing. The wire electrode is usually a spool of brass, or brass and zinc wire from. The main principle of wire edm cutting is the application of electrical discharges. Wire edm operation manual switch numerical control scribd. The price of a wire edm machine is nothing compared to the cost of wire over the life of the machine, says tom frick, owner of intricate edm in columbia, pennsylvania.

Detailed operation manual and installation of cnc wire cutting. The package consists of a hardware device for knocking out slugs and a programmable software instruction that the edm uses to make a triangular attachment in order to hold the slugs securely. All cuts are shown in the cuts dialog and can be changed afterwards. One particular job of theirs would have required fine blank tooling and a 1012week wait, but edm was able to finish the hardened. Advanced manual operation box main options wire processing unit 20kg44lb wire specifications angle master guide kit at master guide kit advanced manual operation. With 60 hours of wire as standard, the 30 kg spool option and wire cutter more than double the period of continuous operation. Sodick manuals instruction manual and user guide for sodick. The principle benefits of edmits excellent surface finish, minimal heataffected zone haz and ability to cut hardened materials and exotic alloysmake it ideal for certain holemaking applications. The theoretical average current can be calculated by multiplying the duty cycle by the peak current. Wire cutting machine for sale excetek edm wire cut. Apply to operator, programmer, specialist and more. Excetek edm we supply a wide range of top quality edm machine brands, electric discharge machine tools equipment providing full service solutions for all your edm application needs across all industries e.

Material is removed from the work piece by a series of rapidly recurring current discharges between two electrodes, separated by a dielectric liquid. The multijobs machining would be much easier since the machining will be automatically finished without manual command. The cutting tool on a wire edm is the brass wire electrode. Wire edm machining sprutcam 12 all lang user manual. The dna of the mitsubishi wire edms have evolved into the leader of todays market place. Wire cutting machine for sale excetek wire cut machine, edm. Sep 02, 2015 detailed operation manual and installation of cnc wire cutting machine, direction of edm machine harsle machine. Manufacturing knowledge menu edm manufacturing services edm manufacturing equipment. Included with these documents are precise maintenance instructions. Mv1200s advance type m800 mitsubishi wire edm machines. The wire consumption unspool speed on makino wire edm s is set to a constant low rate where optimal machining speeds can be maintained without the wire breaking. Advanced manual operation box main options wire processing unit 20kg44lb wire specifications angle master guide kit at master guide kit advanced manual operation box fa10s. There also is a system available that enables slugs to be removed automatically between the roughing and finishing operation of your wire edm. Detailed operation manual and installation of cnc wire cutting machine, direction of edm machine.

Some wire machines can be easily hand cleaned with a cotton swab as part of routine wire edm maintenance. The wire edm module has been developed in close cooperation with leading machine manufacturers and is being continuously updated to incorporate the latest functions of the wire edm ma. Edm works by eroding material in the path of electrical discharges that form an arc between an electrode tool and the work piece. A separate edm head specifically for small hole drilling is mounted on a wirecut machine and allows large hardened plates to have finished parts eroded from them as needed and without.

Wire edm operation manual switch numerical control. The dna of the mitsubishi wire edm s have evolved into the leader of todays market place. The agie charmilles literature center provides you with digital downloads pdfs of all of the currently available agie, charmilles and mikron product literature, articles, and other printed materials. The economy mode is standard and allows for energy and wire usage savings. Knowles says limitations in machine control, power supply and submerged cutting capability impeded development of an effective microturning process using wire edm. A1 jays machining from machining to product assembly, we. With new features that will advance edm machining, the mv1200s is truly a revolution in wire edm technology for small parts production type work.

Half the maintenance, half the wire most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms. Intelligent wire edm software for more efficiency automatic wire threading in just 10 seconds. Detailed operation manual and installation of cnc wire. Chmer is dedicated to advancing the technology and the quality of the edm industry in taiwan and worldwide edm market. Wire will not thread into the lower guide can be caused by wire with a large curl, look at the straightness of the wire. Sodick wire edm machine operation training ln1w ln2w control. Wire is the single highest expense in operating a wire edm. Welcome to visit excetek, the leading manufacturer of wire cutting machine, established in 2006 specializing in various series of wire cutting edm machines electrical discharge machining. Wire edm is a cutting operation that utilizes a computer numerically controlled and electrically charged brass wire to burn through a raw block or stack of material, producing an extremely accurate cut and clean finish suitable for.

Contouring operations are used for the wire path generation utilising a 2d. V650gplus model wirecutting edm excetek technologies co. Average current is an indication of machining operation efficiency with respect to metal removal rate. Moulton edm network sugar grove, il usa today, as we embrace the 21st century, there are far greater demands for higher precision in machining, ease of operation, and increased longevity of both the parts, and the machines that make them. Makino is the world leader in wire edm, giving you faster processing times and superior surface finishes for even the most complex part geometries. Most of products can compatible with erowa and system 3r tool. Review and adjust the input wire diameter to meet material and characteristics as determined by the edm manufacture. Users expect these machines to hold accuracies of 0.

Wire edm fundamentals 39 a large wire edm company reports their production runs up to 30,000 pieces take 65% of their cutting time. Wire edm operation manual free ebook download as pdf file. Dec 12, 20 the cutting tool on a wire edm is the brass wire electrode. We carry many different parts and consumables for mitsubishi edm machines such as filters, diamond wire guides, wear parts, belts, and much, much for. Machine downtimes and manual intervention all cost money. Znc series incorporates rigid heavy duty meehanite castings designed using finite element analysis fea to ensure high. Investing in lowwireconsumption edms has resulted in as much as 50 percent reduction in wire use for my. We insist to provide only the best edm machines and related accessories to our clients around the world, and we have also earned well. Most edm machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire edms.

This new edm lineup pursues the best of high cutting speed and high accuracy with a powerful new control that makes easy access to this ultimate performance. Wire edm a chamfer end mill drahterodieren eines fasenfrasers. Until recently, however, using wire edm to turn tiny parts presented its own set of challenges, notes peter knowles, president of hirschmann engineering usa. Feb 01, 2006 maintaining a wire edm machine to achieve the ultimate capability and level of productivity from your wire edm on a consistent, repeatable and reliable basis, regular maintenance is a required task. Cseries 701218 wire edm filters suitable for use on agie wire edm machines. If a small pilot hole is predrilled into workpiece, wire can be threaded through it to complete the operation using wire edm. The robocut 400cib wire edm machine features the powerful fanuc 31iwb control with new ihmi user interface, enhanced automatic wire feed system and an advanced all digital power supply. Electrical discharge machining, edm is one of the most accurate manufacturing processes available for creating complex or simple shapes and geometries within parts and assemblies. Agincourt road warwick, warwickshire cv34 6xz united kingdom. Maintaining a wire edm machine to achieve the ultimate capability and level of productivity from your wire edm on a consistent, repeatable and reliable basis, regular maintenance is a required task.

If anything hinders the smooth operation of that electrode traveling through the machine, accuracy and performance go down very quickly. This results in efficient and safe operation of wire edm machines. Wire cutting, wire edm, open mind, opticam, hypercads. The mv1200s advance m800 uses the new mitsubishi m800 series control with a 19inch cell phone like touchscreenproviding easier user interface than previous models.